Storage Cabinet Schematics
                        
                        
                        
                        
                        
                        
                    NEONS Module Storage Cabinets
                    by Steve Gillett
                    
                    The North East Oklahoma N-Scale club and its members have over 46 N-Trak modules of various shapes and 
                    sizes.  Eight of them are semi-permanently set up at our sponsor’s hobby store.  The other 38 must be 
                    stored so that they take up the minimum of space and are easy to load into a truck for transportation 
                    to shows.
                    
                    Many years ago the club designed and built stackable plywood end caps that screwed onto each end of 
                    every module.  With the end caps in place, the modules could be stacked up to five high on 4-wheeled 
                    dollies.  This design met our storage space requirements and the modules easily rolled into a truck 
                    for travel to shows.  However, there were three major problems.  First, the stacks were unstable and 
                    wobbled which caused damage to the scenery when being transported to and from shows.  Second, it was 
                    a time consuming task to bolt on and remove the end caps during setup and teardown.  Third, our 
                    sponsor, Challenger N-Scale Hobbies,  had two 
                    “shop cats” that lived in the hobby shop.  Being normal, inquisitive cats, they could and did 
                    occasionally crawl up on a module and cause damage.
	                
                    Our solution to these problems was to design wheeled cabinets to house the modules.  The cabinets 
                    are built like a chest of drawers, with the modules acting as the drawers.  When slid into a slot in 
                    the cabinet, the module’s skyboard acts as the drawer front and semi-seals the module in the cabinet, 
                    making it inaccessible to cats, and also minimizes the accumulation of dust. (Figure 1)
                    
                    All of the cabinets are 27” wide and 80” high so that they will fit through a standard door frame.  
                    The cabinet length is 5” longer than the modules they hold, i.e. a 4’ module cabinet is 53” long, a 6’ 
                    cabinet is 77” long and an 8’ cabinet is 101” long.  Heavy-duty 4” swivel wheels are mounted on the 
                    base of the cabinet, giving it a clearance of 6” so it will not go high-center when going up a loading 
                    ramp into a truck.  (Figures 2, 
                    3, 4 & 
                    5) 
                    
                    The NEONS module guidelines specify that the skyboard should extend 12” above the surface on which the 
                    tracks are laid.  On a standard module built with 1 x 4 sides, and a ½” plywood top covered by a sheet 
                    of ¾” foam, the total height of the module is 3.5” + 0.5” + 0.75” + 12” for a total of 16 ¾”.  A 
                    cabinet can have four 17” clearance drawer slots even with a mid-high 2x4 horizontal brace, and still 
                    meet the 80” max and the 6” base clearance requirements.  All of our modules have hinged legs that 
                    fold up and latch under the module and Velcro straps secure all pigtails and other normally hanging 
                    wires so they will not be crushed, crimped or otherwise damaged while being stored.  As further 
                    security, Masonite sheets are screwed into the base of each drawer slot to eliminate any possible 
                    damage to a lower module if something comes loose on the one above.  (Figures 6, 7 & 8)
                    
                    
                    
                    Our modules also 
                    have a sheet of 3/16” thick Plexiglas attached to the front fascia board.  This Plexiglas shield starts 
                    about 2” above the bottom of the fascia board, so we glue two strips of ¼” Masonite to the back of each 
                    shelf just above the drawer bottom so the Plexiglas will not rub against the back of the cabinet.
                    
                    
                    
                    Each module has one or two nylon straps attached to the skyboard to aid in extracting the module from 
                    the cabinet.  Fold down 2” x 6” aluminum strips are attached on both sides of each slot to lock the 
                    module in place.  Pull ropes are secured to each end of the cabinet for front and rear steering when 
                    the cabinets are moved.   A large eye bolt is attached to each end so the cabinet can be secured when 
                    it is packed in a truck for transportation to a show. (Figures 9 & 10)
                    
                    With our old stacker system, we could reduce the height of the stack by stacking fewer modules.  This 
                    gave us some flexibility when traveling to smaller shows with a smaller layout and a smaller truck. 
                    Unfortunately, our 80” tall cabinets will not clear the door of smaller rental trucks and necessitate 
                    the use of a large, 24’ box truck that has an 80”+ door clearance, whether we need that much space or 
                    not. 
                    
                    The NEONS currently have four 4’ cabinets, four 6’ cabinets and two 8’ cabinets.  Our 8’ cabinets are 
                    slightly modified to store our two 6’ inside corners in each top shelf.  Two of our 4’ cabinets have 
                    been modified so that the bottom two drawer slots are used to store our clamps, and stanchions.  This 
                    bottom area has a removable Masonite lid.  When the lid is in place, it acts as a shelf for 
                    miscellaneous storage.  (Figures 11, 12 & 13)  Also notice the next-to-bottom shelf in Figure 7.  That is a 
                    narrow 4’ corner module that fits perfectly in a 6’ cabinet.  Scrap pieces of skyboard are screwed onto 
                    a triangle of 2’ x 4’s to cat-proof and latch the corner module into place.
                    
                    Our cabinet style module storage system has reduced our setup and teardown time by over one hour.  
                    They are safer, sturdier, and provide a much greater level of protection for our modules. 
                 
     
     
         
         
     
                             
                             
                             
                         
                         
                             
                            